Design & Simulation

For perfect properties, high quality, and cost-effective pricing.

Design & Engineering – From Idea to the Perfect Injection-Molded Part

Innovative plastic components begin with precise design. Using state-of-the-art simulation technology and years of experience, we optimize your components for maximum efficiency and quality.

Custom-Engineered Solutions

We develop custom-engineered solutions precisely tailored to your specific requirements.

Flexibility

Our structures and processes enable us to respond quickly and efficiently to your requirements.

Experienced Team

Our team combines extensive expertise with many years of industry experience.

State-of-the-Art Technology

By utilizing the latest technologies, we ensure maximum precision and outstanding quality.

Component Design – Where Precision Meets Efficiency

From the initial idea to series production, we develop your components to be functional, cost-efficient, and ready for the market. Through optimized material selection, component design, and tool engineering, we ensure that your products are technically refined and ready for use.

Design & Simulation – Efficient Development of Molded Parts

Every injection molded part must be functional, durable, and cost-efficient. That is why we rely on injection molding-oriented design using state-of-the-art CAD and simulation software.

✔ 3D tool design with Creo 7.0
✔ Mold flow analyses with Cadmould 3D-F for plastic and elastomer components
✔ Simulations for cooling, warpage, shrinkage, and cycle times

Through these precise calculations, we identify potential issues at an early stage and optimize your components to reduce costs while maximizing quality.

Material Analysis & Material Consulting – Optimized for Your Components

The right material selection determines performance, durability, and cost-efficiency. Together with you, we identify the ideal material to ensure your components are functional, durable, and ready for the market:

✔ Technical plastics (PA, PC, POM, PBT, ABS, etc.)
✔ High-performance thermoplastics (PPS, PEEK)
✔ Elastomers & TPEs for flexible components
✔ Additives & fiber reinforcements for optimized strength, haptics, and resistance

Benefit from our experience and expertise to ensure your products deliver outstanding performance, maximum quality, and optimum efficiency under all conditions.

Toolmaking & Process Optimization – High-Quality Tooling for Perfect Injection Molded Parts

The quality of an injection molded part depends significantly on the tool design. Through precise engineering, targeted process optimization, and state-of-the-art simulation technology, we ensure that your components are dimensionally accurate, functionally reliable, and produced cost-effectively.

Our core strengths:

✔ Precise tool design for durable and maintenance-friendly molds
✔ Optimized mold filling & cooling for consistent components and reduced cycle times
✔ Simulation & analysis for early detection of potential issues
✔ Process optimization & quality assurance for minimal reject rates and maximum reliability

With our custom tooling solutions, you reduce costs, minimize waste, and secure injection molded parts of the highest quality.

Initial Sampling & Prototype Production – Fast, Precise, and Ready for Series Production

To develop your components efficiently and identify potential issues at an early stage, we offer:

✔ Initial sampling using our in-house master mold system
✔ Prototype production through 3D printing for fast testing and validation
✔ Initial sample inspection reports & component measurements for maximum transparency
✔ Tool optimization through to perfect series production

This ensures reproducible quality, durable components, and a seamless transition from small-batch production to large-scale manufacturing.

Development & Production from a Single Source

From the initial idea to series production – we support you throughout the entire development process and ensure that your components are technically refined, functional, and cost-efficient:

✔ Material selection & simulation-based optimization
✔ Toolmaking & production concept development
✔ Series production using state-of-the-art injection molding technology

The result: perfect injection molded parts – ready for use, reliable, and market-ready.

Motzener Kunststoffe – Your Partner for Design & Development in Berlin, Brandenburg & Germany-wide

Profitieren Sie von unserer Expertise in Bauteilentwicklung, Werkzeugbau und Spritzgussfertigung. Wir bringen Ihre Ideen schnell, präzise und wirtschaftlich zur Serienreife – für technisch ausgereifte, zuverlässige und marktreife Bauteile.

Lassen Sie sich beraten und bringen Sie Ihr Produkt mit uns auf das nächste Level!

Industries and Applications

Our services are utilized across a wide range of industries:

Automotive Industry

Manufacturing of precision components for vehicles.

Medical Technology

Manufacturing of components for medical devices.

Mechanical Engineering

Production of components for machinery and industrial equipment.

Electronics Industry

Manufacturing of housings and components for electronic devices.

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