Innovative plastic components begin with precise design. Using state-of-the-art simulation technology and years of experience, we optimize your components for maximum efficiency and quality.
From the initial idea to series production – we support you with sound expertise in material selection, component optimization, and mold design. Our experts ensure that your products are technically mature, economical, and functional.
Optimization through State-of-the-Art CAD and Simulation Software
Every injection-molded part must be functional, durable, and economical. That is why we focus on injection-molding-optimized design using the latest tools:
✔ 3D mold design with Creo 7.0
✔ Mold-flow analyses with Cad-Mould 3D-F for plastic and elastomer parts
✔ Simulations for cooling, warpage, shrinkage & cycle times
Through these precise calculations, we identify potential issues at an early stage and optimize your components to reduce costs and maximize quality.
The Right Material Choice for Your Application
Selecting the right plastic decisively influences the properties, durability, and cost-effectiveness of your component. We offer a comprehensive material analysis and help you decide between:
✔ Engineering plastics (PA, PC, POM, PBT, ABS, etc.)
✔ High-performance thermoplastics (PPS, PEEK)
✔ Elastomers & TPEs for flexible components
✔ Additives & fiber reinforcements to optimize strength, feel, and resistance
Thanks to our experience, we find the optimal material for your application – whether it concerns temperature stability, chemical resistance, or mechanical stress.
High-Quality Molds for Perfect Injection-Molded Parts
The quality of an injection-molded part depends significantly on the mold design. That is why we focus on precise development and optimization:
✔ 3D design of injection molds
✔ Optimization of mold filling for uniform components
✔ Adjustment of cooling & cycle times to reduce costs
✔ Early-stage failure analysis for high process reliability
Our tailor-made tooling solutions allow you to reduce production costs and minimize scrap.
Initial Sampling & Optimization to Series Maturity
To detect errors at an early stage, we offer comprehensive sampling and testing processes:
✔ Initial sampling in our own master mold system
✔ Prototyping via 3D printing for rapid testing
✔ Creation of Initial Sample Inspection Reports (ISIR/PPAP) & component measurement
✔ Mold optimization until perfect series production is achieved
This ensures reproducible quality and durable injection-molded parts – from small batches to large-scale production.
From Idea to Series Production – Everything from a Single Source
We accompany you through the entire development process:
✔ Material selection & simulation-based optimization
✔ Mold making & manufacturing concept development
✔ Series production with state-of-the-art injection molding technology
Our expertise ensures that your components are technically mature, economical, and functional.
Benefit from our experience in injection molding development, mold making, and simulation technology. We bring your ideas to series maturity – precisely, efficiently, and economically. Get a consultation now!
